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Motors... using them with microcontrollers (ec1motors1.htm)

Spin 'em Mr. Braithwaite

When the man (or woman!) in the street says "it works by an electric motor", that usually suffices.

If you want to use "an electric motor" in a project controlled by an Arduino, or Pi, or similar, you are going to have to learn a bit more about the group of things all called "electric motors"!

There are the big electric motors, such as the one in my table saw. They run on AC, at 110v or 240v, depending on where you live, and should be run from a microprocessor by the same means as you would run other devices powered by dangerous voltages. In some cases, you should also ask yourself if you really want something that powerful being turned on and off by a computer.

Small DC motors

The rest of this is about the various small DC motors

Servo motor/ Stepper motors: I must admit, I was a bit hazy as to the difference between these devices.

You can buy inexpensive things called steppers and things called servos, both in one wire control and in multiple wire control forms.

According to Wikipedia, a servo motor, by definition, has a built in shaft encoder, and some electronics to use it. So I think that we should call the one wire controlled non-simple motors servo motors, and the multi-wire motors steppers. But the precise use of these two terms may be lost forever. Don't be surprised to see a stepper called a servo, or vice versa!

The simplest DC motors

These have been with us for a long time... at least the early 1950s, and well before that, I would guess.

They have two wires. Hook them up to a battery, and the motor goes round and round. Hook them up the other way, and it goes around the other way.

There's a clever thing called an "H-bridge" for controlling this sort of motor, at least as far as "start/stop", and "go clockwise/ go the other way"

You can buy them for 50¢; you can pay $300. The expensive ones have internal gears to let a little motor spinning rapidly, but weakly, turn a shaft slowly but with great torque.

They all suffer (as do the others, but more so these) from not reacting well to being asked to deliver more torque than they were designed to. They spin more slowly, the current rises, and they burn out. There are clever circuits you can use to monitor the current, and shut them down if it becomes excessive.

They all share the disadvantage that, by themselves, they have no way to control how far they've turned. You may need to add a shaft encoder to keep track of how far (or how many times) they have turned, depending on your application.

You can see a project based on a geared instance of one of these simple motors in my curtain closer. It also discusses an H-bridge created with relays. (Today, I would just buy a pre-made one, done in an IC). It does not get into current sensing. It doesn't use a shaft encoder, as such... but it does have a feedback mechanism which tells the controller that the motor has done enough turns.

Stepper motors- defined by multiple control wires

Stepper motors are good, in that they will go round and round, which a servo motor won't.

But they are bad, in that they need multiple wires to control them. Even simple ones need four.

I've written a separate page with the details of controlling a simple stepper motor with an Arduino.

Servo motors- one control wire

Servo motors sort of complement stepper motors (see above). They are good in that they only need one wire to control them, and bad in that they do not go "round and round". Some don't even have a range of 360 degrees.

A servo motor is controlled by a stream of pulses. It turns it's shaft to "face" a particular way depending on the ratio of the time the input signal is "on" to the time the input signal is "off" in the stream of pulses being sent to it, as I have tried to illustrate below....


The cyan rectangles are just the body of the servo motor. The yellow circle represents something attached to the shaft of the motor. (The shaft being perpendicular to the plane of the drawing.) The arrow is "painted" on the "something" attached to the shaft of the motor.

We see the motor as it would arrange itself in response to three different streams of pulses. (The green up/ down/ up/ down lines depict the input signals, the "steams of pulses".

In "A", we see an input signal in which the "on" times of the input are long and the "off" times are short. This causes the motor to rotate far in the counter-clockwise direction.

In "C", we see an input signal in which the "off" times of the input are long and the "on" times are short. This causes the motor to rotate far in the clockwise direction.

In "D", we see an input signal in which the "off" times of the input are about as long as the "on" times. This causes the motor to rotate to about half way between the extremes of which it is capable.

A shaft encoder is less likely to be used in connection with a stepper motor, because we know where it will be from the ratio of ons and offs in the stream of pulses we are sending it.

I half remember... or is it half MIS-remember something about some stepper motors being a bit fussy about how they are started up. Do some Googling, if you think a stepper motor may be what your project needs. Check that the "start up" fussing is possible (if necessary) in your case.

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